Build Process

The Altherm ICF process usually starts above the foundation for thermal bridging reasons. The main contractor's site engineer will set out the details on the foundations, and the Altherm approved installer will work within these parameters.

The Altherm ICF foundation wall will rise to the agreed level. Access points are cored through the foundation walls for service at locations decided by the Main Contractor. DPCs and floor insulations are placed as per standard practice.

Key Points for ICF use

• Manpower: 1 day for 1 crew
• Concrete pour: 9 m3 per semi
• Minimal thermal heat loss

Continue with standard building practice

• Set out
• Backfill
• Insulation

The Altherm ICF block is removed from the rising wall in the same way a traditional block would be constructed. Altherm ICF approved installers prop the walls and strap any areas of concern. Pockets are left to attach the joints.

Scaffolding rises with the wall structure. Steel is placed with the Altherm ICF Structure. The whole pair of semis is poured in one continuous pour per floor, ensuring precision and structural integrity.

Key Points for ICF use

• Manpower: 1 crew 2 days
• Concrete floor poured – Approx. 8m3 for the pair of semis
• Steel placed horizontally and vertically
• Pockets are left to attach joisting
• Cavity Closers applied to window & door reveals

Continue with standard building practice

• Main contractor signs off on window and door openings

Following the recommended curing time of the concrete pour of the ground floor, the carpenter can commence the installation of the timber or concrete joisting. Pockets are left out of the ICF to allow the carpenter to bolt-fix a ledger beam. This process ensures the health and safety of the erection crews. Altherm ICF can be used in conjunction with timber or precast floors for one-off housing or developments. The Altherm wall on the next floor can then be propped off this floor.

Key Points for ICF use

• Manpower: 1 day for 1 crew
• Altherm ICF is compatible with timber or precast floors

Continue with standard building practice

• Joisting applied using construction carpenters.

The Altherm ICF installation for the first floor is done in the same manner as the ground floor. There is a steel detail connecting the ground floor to the 1st floor.

The concrete Is poured for the complete 1st floor structure following sign off from the client. The process then moves to the apexes.

There is now a safe working area on the first floor. Windows and stair Installation can be commenced​. Once the concrete is cured there is structural integrity in the walls and external finishes as well as the roof can be installed​.

Key Points for ICF use

• First floor: 2 days for 1 of crew
• Apex Structures: 1 day for 1 crew
• Concrete poured: approx. 8m3 including the adjoining apex